- What tools do I need to lay concrete?
- Formwork timber and stakes, a mixer or mixing tub, a shovel, a barrow, a rake, a tamping beam, a steel float, a wood float, an edging trowel, a jointing tool, a brush and sheeting for curing. Plus boots, gloves and eye protection.
- What is a tamping beam and do I need one?
- A straight edge dropped repeatedly across a wet pour to compact it and strike it to level. Yes, you need one, because tamping is what drives out the air and makes the slab strong rather than merely flat.
- What is the difference between a steel float and a wood float?
- A steel float closes the surface to a hard smooth finish, which is right indoors but slippery when wet. A wood float leaves a slightly open textured surface with grip, which is the correct choice on any outdoor slab.
- Should I add water to make concrete easier to work?
- No. Extra water makes it spread more easily and permanently reduces its strength, and it also causes surface dusting. If a mix is too stiff to place, the proportions were wrong rather than the pour being difficult.
- When should I float a concrete slab?
- After tamping, and only once the bleed water on the surface has disappeared. Floating while water is still standing works it into the surface and leaves a weak dusty layer that wears off within a year.
- Why does concrete need control joints?
- Because it shrinks as it cures and will crack. A jointing tool or a saw cut creates a deliberate weak line so the crack happens there, in a straight line you chose, rather than randomly across the middle of the slab.
- What is the difference between curing and drying?
- Curing is a chemical reaction with water that develops strength over days and weeks. Drying is water leaving. If concrete dries too early the reaction stops and the strength never arrives, so keeping it damp actually makes it stronger.
- How long should concrete cure before I use it?
- Keep it damp and covered for at least three days and ideally seven, and expect to wait considerably longer before driving on it. Most of the early strength develops in that first week, which is why covering it matters.
- Can I pour concrete in cold weather?
- Not in frost. Concrete that freezes before it has gained strength is permanently damaged and has to be broken out. In merely cold conditions it sets much more slowly, so it needs protecting and longer before it is loaded.
- Is wet concrete dangerous to skin?
- Yes. It is strongly alkaline and causes chemical burns over a few hours of contact, which people typically notice the next morning. Waterproof gloves and boots, and wash any splash off immediately rather than later.
- How do I cut cured concrete?
- A disc cutter or angle grinder with a diamond blade for small cuts, or a hired floor saw for anything long or deep. Always with water suppression or extraction, because dry cutting concrete releases enormous quantities of silica dust.
- What is a poker vibrator for?
- A vibrating shaft plunged into a deep pour to release trapped air, used in foundations, columns and anything thick. Tamping only compacts the top, so in a deep section a poker is the only way to compact the bottom.