Working with pipe
The material decides the tools. Get that straight first, because a copper tool on steel pipe does nothing useful.
The material decides everything
Copper is cut with a wheel cutter, joined by solder or by compression, and bent cold with a former. Steel is cut with a wheel cutter or a hacksaw, threaded with a die, and joined with tapered threads and jointing compound. Plastic is cut with shears or a wheel, and joined by solvent weld or push fit.
Very little crosses over. A pipe wrench on copper crushes it. A copper bender does nothing to steel. Buying tools before deciding what you are working in is how a bag ends up full of things that do not fit the job.
- Copper
- Wheel cutter, deburring reamer, bender, and either a torch or compression fittings.
- Steel
- Wheel cutter or hacksaw, threading dies, a reamer, two pipe wrenches and jointing compound.
- Plastic
- Shears or a plastic wheel cutter, and solvent cement or push fit. Almost no metalwork tools apply.
- Multilayer
- Its own press tool and calibrated cutters. Not interchangeable with copper tooling despite looking similar.
Reaming and cleaning is not optional
Cutting pipe leaves a raised burr on the inside edge. On a soldered joint that burr disrupts flow and traps debris. On a compression joint it stops the olive seating evenly, and on a push fit it can shave the O ring as the pipe goes in.
Deburr the inside, clean the outside back further than the fitting will cover, and on copper abrade to bright metal. Every one of those steps takes seconds and each is a common cause of a joint that weeps six months later.
- Ream the inside
- The burr from the cutter. It affects flow, seating and the O ring in a push fit, all differently and all badly.
- Clean beyond the fitting
- Flux and solder travel. Cleaning only what the fitting covers leaves oxide right where the joint ends.
- Bright metal on copper
- Abrasive strip or wire wool. Solder will not wet an oxidised surface, and no amount of flux fixes that.
- Cut square
- An angled cut leaves a gap on one side of the fitting socket. A wheel cutter guarantees square; a hacksaw does not.
Bend rather than fit where you can
Every fitting is a potential leak and a restriction to flow. A bend is neither. On copper up to 22mm a lever bender makes a clean bend in seconds and removes two solder joints from the run.
The limits are radius and wall thickness. Too tight a radius flattens the bore, and thin wall pipe kinks. A bender's former sets the radius for you, which is the whole reason to use one rather than bending by hand over your knee.
- Fewer joints, better flow
- A bend has no seam to leak and less restriction than an elbow. Two fewer joints per corner.
- Use the former
- The guide sets the radius and supports the wall. Freehand bending flattens the bore even when it looks fine.
- Springs for awkward spots
- An internal or external spring bends soft pipe where no bender will fit, at the cost of accuracy.
- Mark the centre of the bend
- Benders bend around the mark rather than from it, so measure to the centre line and check the tool's own scale.
Threaded steel pipe
Steel pipe threads are tapered, which is what makes them seal: the thread tightens progressively as it goes in. That is also why a tapered thread must not be wound in fully by hand and then forced, and why over-tightening splits fittings.
Cutting a thread needs a die stock and cutting oil, and the pipe must be reamed afterwards because threading pushes a burr inward. Two pipe wrenches are then needed to tighten, one holding and one turning, or you simply twist the run.
- Tapered, not parallel
- BSPT and NPT seal on the taper. A parallel thread needs a washer or an O ring instead.
- Oil the die
- Dry threading tears the thread and blunts the die. Cutting oil is the difference between a seal and a leak.
- Two wrenches
- One to hold, one to turn. Using one wrench twists the whole run and loosens the joint behind it.
- Compound or tape
- PTFE tape for small threads, jointing compound and hemp for large ones. Neither rescues a badly cut thread.
Getting the run where it should be
A pipe run that is a few millimetres out at the start is a long way out by the end, and correcting it later means cutting joints out. Marking, levelling and supporting as you go is faster than any correction.
Falls matter as much as straightness on anything carrying waste. A soil or waste run needs a consistent gradient, usually around 1 in 40, and a level with a fall gauge or a simple packing block is how that gets set rather than guessed.
- Mark to the fitting, not the pipe
- Allow the socket depth at each end. This is the measurement people get wrong and it shortens every length.
- Set the fall
- Around 1 in 40 on waste. Too shallow and it blocks, too steep and the water outruns the solids.
- Clip as you go
- An unsupported run sags, which loses the fall and stresses the joints. Clips are cheap and retrofitting them is not.
- Dry fit first
- Assemble the run without solvent or solder and check it reaches. Solvent weld gives you about ten seconds to change your mind.
Frequently asked questions
- What tools do I need for pipe fitting?
- A wheel pipe cutter, a deburring reamer, a tape measure and marker, a spirit level, two adjustable spanners and abrasive strip cover most work. Add a pipe bender and a blowtorch for copper, threading dies and two pipe wrenches for steel, and shears for plastic.
- What is the difference between a pipe wrench and a pipe cutter?
- A pipe wrench grips and turns pipe, using hardened serrated jaws that bite in harder the more you pull. A pipe cutter is a hardened wheel rolled around the pipe to part it cleanly. One assembles and dismantles, the other cuts, and neither substitutes for the other.
- Why do I need to ream pipe after cutting it?
- Cutting leaves a raised burr on the inside edge. It restricts flow, traps debris, prevents a compression olive from seating evenly and can shave the O ring in a push fit connector. Reaming takes a couple of seconds and prevents a joint that weeps months later.
- Should I bend copper pipe or use elbow fittings?
- Bend where you can. A bend has no joint to leak and restricts flow less than an elbow, and it removes two soldered connections per corner. Use fittings where the radius would be too tight, where access prevents the bender working, or on pipe too thin walled to bend.
- What size pipe cutter do I need?
- For domestic work, a cutter covering 6mm to 28mm handles almost everything, plus a mini cutter for pipe already fixed against a wall. Larger cutters exist for 35mm and above, and for steel a heavy duty ratcheting cutter or a hacksaw is needed instead.
- Can I use the same tools on plastic and copper pipe?
- Some of them. A tape, level and marker are common to both. Cutting tools are not: a copper wheel cutter tends to crack rigid plastic, and plastic shears will not touch copper. Joining tools have nothing in common at all, since one is heat or compression and the other is solvent or push fit.
- What is a pipe slice?
- A small ring shaped cutter that clips fully around the pipe and is rotated by hand, cutting in a couple of turns. It needs almost no clearance, which makes it the tool for a pipe already fixed close to a wall or joist where a normal cutter cannot rotate.
- How tight should a threaded pipe joint be?
- Hand tight plus about two to three turns with a wrench on most tapered threads, and the taper does the sealing rather than the force. Over-tightening splits cast and brass fittings, and it will not fix a leak caused by a poorly cut thread or missing compound.